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MOQ: | 1 সেট / সেট 10 টন |
মূল্য: | আলোচনাযোগ্য |
স্ট্যান্ডার্ড প্যাকিং: | সমুদ্রযোগ্য প্যাকিং |
বিতরণ সময়কাল: | 30 দিন |
অর্থ প্রদানের পদ্ধতি: | ওয়েস্টার্ন ইউনিয়ন, এল/সি, টি/টি |
সরবরাহ ক্ষমতা: | প্রতি মাসে 500 টন |
ASME Standard Boiler Economizer With Finned Tubes For Enhanced Heat Transfer Area
Introduction
Economisers also lower the risk of thermal shock and sharp water temperature fluctuations when feed water enters the drum or waterwalls. Growing stricter environmental rules that limit nitrogen oxide (NOx) and sulfur dioxide (SO2) emissions can also impact economizer design. The heat transfer coefficient on the gas side is far lower than that on the water side. To make up for this, the outer surface of the tubes may be finned to boost the heat transfer surface area. The main goal of economizer design is to get the required heat transfer at the lowest cost. A key design factor for economizers is the maximum allowed flue gas velocity—higher velocities mean better heat transfer and lower capital costs.
Boiler economizers are heat exchange devices with finned tubes. They heat a liquid (often water) without bringing it to a boil (or exceeding the liquid’s boiling point). We’re able to manufacture three types of boiler economizers: bare-tube economizers, H-finned tube economizers, and spiral finned tube economizers. H-finned tube economizers are high-efficiency heat exchangers made up of H-finned tubes.
Compared to bare-tube economizers, H-finned tube economizers can increase the heat exchange surface area and reduce the number of tubes needed. They also expand the flue gas flow area, which lowers flue gas velocity and reduces wear. H-finned tubes can also be made as double H-finned tubes, which have high rigidity—making them a good fit for long tube rows. The spiral finned economizer is a newly designed heat transfer device. It uses spiral finned tubes to solve the issues of severe wear and short service life.
Technical specifications
Material Structure
Consists of a serious of spiral fin tubes, the headers of inlet and outlet, bend, frame and other auxiliaries.
Structure Arrangement
In line / staggered arrangement.
Specifications
Description | Boiler economizer |
Material | Alloy steel, Carbon steel, SA210C ,SA213T22, etc. |
Material standard | ASTM, EN or ISO etc. |
Dimension | Customization |
Weight |
Min: 10 ton Max.:1000 ton |
Smelting Process: | EF+LF + VD |
Process | Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection |
UT standard | ASTM A388 or EN10228, etc |
Function
(1) The economizer is a steam generation system as like a boiler. when the exhaust gas discharge from the engine cylinder through the exhaust valve it goes to the boiler for generate steam by heating of water.
(2) After those gas it goes through the economizer the remaining exhaust gas temperature is heated the water in economiser. it help to generate steam, and it is improving the efficiency and save the fuel consumption
(3) An economizer uses the waste heat from the boiler exhaust, that would otherwise be lost to atmosphere to (in most cases) preheat the feed water into the boiler.This improves the boiler efficiency and reduces fuel costs.
Variety
Utility Boiler Economizer
1 | HDB produces economizers for utility boilers, which includes boilers fueled by coal, wood, oil, or other solid fuels to produce electricty from the boiler's high pressure steam. |
2 | These economizers are usually located in the back pass of the boiler and oriented with the tubes running horizontally.The boiler feedwater runs through the economizer circuits in the opposite direction of the gas flow (called counterflow). |
3 | Bare tubes are typically utilized in order to minimize ash fouling, but some boiler OEM's design their economizers with finned tubes, either spiral or long finned. |
4 | HDB can produce economizer elements with either bare, spiral finned, or long finned tubes, and if you prefer, re-design your unit to one of the other tube-types. HDB can also fabricate replacement headers for all utility boiler economizers. |
Package Boiler Economizer
1 | HDB has unique manufacturing capabilities that the Optimus engineers take full advantage of when designing sulfuric acid plant economizers and superheaters. |
2 | Often this allows the Optimus units to be configured for higher heat transfer efficiencies which results in a reduced surface area requirement and, consequently, a lower-priced product. |
3 | HDB utilizes its on-site capabilities to fin and bend the tubes, machine and fabricate the headers, drill the tubesheets, cut and prep all casing materials, and perform all of the pressure part and casing welds. |
4 | This gives HDB more control of the manufacturing sequence and schedule which has helped us achieve a remarkable record of on-time delivery performance. |
HRSG Economizer
1 | Economizers for today's HRSG modules are configured with fintubes that hang vertically. HDB has fabricated economizer coils for virtually all of the HRSG OEM companies and understands the unique features of each. |
2 | In many cases, utilities desire to upgrade their economizers from plain carbon steel to an alloy material to help resist flow accelerated corrosion (FAC) inside the headers and tube bends. |
3 | HDB is a one-stop shop for economizer fabrication because we prep all the materials and perform all of the pressure part and attachment welding, from finning the fintubes, fabricating the headers, and assembling the coil bundle. |
Manufacturing and acceptance criteria
· | JB/T6512 "boiler with a high-frequency resistance welding spiral fin tube manufacturing technology conditions" |
· | HG/T3181 "high-frequency resistance welding spiral fin tube" |
· | JB/T6511 "spiral finned tube test technical conditions." |
· | JB1611 "boiler tube mane box assembly conditions" |
· | JB/T1612 "boiler pressurufacturing conditions." |
· | JB16I3 "boiler pressure parts welding conditions." |
*Note:HD BOILER can bespoke special type of economizer according to customer's requirement.
Internal heat exchangers
1.Subcooling may also be produced by superheating the gas leaving the evaporator and heading to the gas compressor.
2.These systems withdraw heat from the liquid line but heat up the gas compressors suction.
3.This is a very common solution to insure that gas reaches the compressor and liquid reaches the valve.
4.It also allows maximum heat exchanger use as minimizes the portion of the heat exchangers used to change the temperature of the fluid,and maximizeds the volume in which the refrigerant changes its phase.
![]() |
MOQ: | 1 সেট / সেট 10 টন |
মূল্য: | আলোচনাযোগ্য |
স্ট্যান্ডার্ড প্যাকিং: | সমুদ্রযোগ্য প্যাকিং |
বিতরণ সময়কাল: | 30 দিন |
অর্থ প্রদানের পদ্ধতি: | ওয়েস্টার্ন ইউনিয়ন, এল/সি, টি/টি |
সরবরাহ ক্ষমতা: | প্রতি মাসে 500 টন |
ASME Standard Boiler Economizer With Finned Tubes For Enhanced Heat Transfer Area
Introduction
Economisers also lower the risk of thermal shock and sharp water temperature fluctuations when feed water enters the drum or waterwalls. Growing stricter environmental rules that limit nitrogen oxide (NOx) and sulfur dioxide (SO2) emissions can also impact economizer design. The heat transfer coefficient on the gas side is far lower than that on the water side. To make up for this, the outer surface of the tubes may be finned to boost the heat transfer surface area. The main goal of economizer design is to get the required heat transfer at the lowest cost. A key design factor for economizers is the maximum allowed flue gas velocity—higher velocities mean better heat transfer and lower capital costs.
Boiler economizers are heat exchange devices with finned tubes. They heat a liquid (often water) without bringing it to a boil (or exceeding the liquid’s boiling point). We’re able to manufacture three types of boiler economizers: bare-tube economizers, H-finned tube economizers, and spiral finned tube economizers. H-finned tube economizers are high-efficiency heat exchangers made up of H-finned tubes.
Compared to bare-tube economizers, H-finned tube economizers can increase the heat exchange surface area and reduce the number of tubes needed. They also expand the flue gas flow area, which lowers flue gas velocity and reduces wear. H-finned tubes can also be made as double H-finned tubes, which have high rigidity—making them a good fit for long tube rows. The spiral finned economizer is a newly designed heat transfer device. It uses spiral finned tubes to solve the issues of severe wear and short service life.
Technical specifications
Material Structure
Consists of a serious of spiral fin tubes, the headers of inlet and outlet, bend, frame and other auxiliaries.
Structure Arrangement
In line / staggered arrangement.
Specifications
Description | Boiler economizer |
Material | Alloy steel, Carbon steel, SA210C ,SA213T22, etc. |
Material standard | ASTM, EN or ISO etc. |
Dimension | Customization |
Weight |
Min: 10 ton Max.:1000 ton |
Smelting Process: | EF+LF + VD |
Process | Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection |
UT standard | ASTM A388 or EN10228, etc |
Function
(1) The economizer is a steam generation system as like a boiler. when the exhaust gas discharge from the engine cylinder through the exhaust valve it goes to the boiler for generate steam by heating of water.
(2) After those gas it goes through the economizer the remaining exhaust gas temperature is heated the water in economiser. it help to generate steam, and it is improving the efficiency and save the fuel consumption
(3) An economizer uses the waste heat from the boiler exhaust, that would otherwise be lost to atmosphere to (in most cases) preheat the feed water into the boiler.This improves the boiler efficiency and reduces fuel costs.
Variety
Utility Boiler Economizer
1 | HDB produces economizers for utility boilers, which includes boilers fueled by coal, wood, oil, or other solid fuels to produce electricty from the boiler's high pressure steam. |
2 | These economizers are usually located in the back pass of the boiler and oriented with the tubes running horizontally.The boiler feedwater runs through the economizer circuits in the opposite direction of the gas flow (called counterflow). |
3 | Bare tubes are typically utilized in order to minimize ash fouling, but some boiler OEM's design their economizers with finned tubes, either spiral or long finned. |
4 | HDB can produce economizer elements with either bare, spiral finned, or long finned tubes, and if you prefer, re-design your unit to one of the other tube-types. HDB can also fabricate replacement headers for all utility boiler economizers. |
Package Boiler Economizer
1 | HDB has unique manufacturing capabilities that the Optimus engineers take full advantage of when designing sulfuric acid plant economizers and superheaters. |
2 | Often this allows the Optimus units to be configured for higher heat transfer efficiencies which results in a reduced surface area requirement and, consequently, a lower-priced product. |
3 | HDB utilizes its on-site capabilities to fin and bend the tubes, machine and fabricate the headers, drill the tubesheets, cut and prep all casing materials, and perform all of the pressure part and casing welds. |
4 | This gives HDB more control of the manufacturing sequence and schedule which has helped us achieve a remarkable record of on-time delivery performance. |
HRSG Economizer
1 | Economizers for today's HRSG modules are configured with fintubes that hang vertically. HDB has fabricated economizer coils for virtually all of the HRSG OEM companies and understands the unique features of each. |
2 | In many cases, utilities desire to upgrade their economizers from plain carbon steel to an alloy material to help resist flow accelerated corrosion (FAC) inside the headers and tube bends. |
3 | HDB is a one-stop shop for economizer fabrication because we prep all the materials and perform all of the pressure part and attachment welding, from finning the fintubes, fabricating the headers, and assembling the coil bundle. |
Manufacturing and acceptance criteria
· | JB/T6512 "boiler with a high-frequency resistance welding spiral fin tube manufacturing technology conditions" |
· | HG/T3181 "high-frequency resistance welding spiral fin tube" |
· | JB/T6511 "spiral finned tube test technical conditions." |
· | JB1611 "boiler tube mane box assembly conditions" |
· | JB/T1612 "boiler pressurufacturing conditions." |
· | JB16I3 "boiler pressure parts welding conditions." |
*Note:HD BOILER can bespoke special type of economizer according to customer's requirement.
Internal heat exchangers
1.Subcooling may also be produced by superheating the gas leaving the evaporator and heading to the gas compressor.
2.These systems withdraw heat from the liquid line but heat up the gas compressors suction.
3.This is a very common solution to insure that gas reaches the compressor and liquid reaches the valve.
4.It also allows maximum heat exchanger use as minimizes the portion of the heat exchangers used to change the temperature of the fluid,and maximizeds the volume in which the refrigerant changes its phase.